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Explosion-Proof Oxygen, Toxic & VOC Gas Detector - XP3000 from Reliable China Suppliers & Factory

XP3000

Explosion Proof Oxgen / Toxic / VOC Gas Detector

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  • Explosion and dust ignition-proof construction
  • Dual‑wire wiring interface for simple and convenient installation
  • Digital sensor module, supporting replacement without on-site calibration
  • IP66 ingress protection, ideal for harsh industrial environments
  • Built-in LCD screen for real-time concentration monitoring
  • Interchangeable with 3/4‑wire 4–20mA detectors from other brands

Description

The XP3000 is a rugged explosion-proof multi-gas detector designed for long-term monitoring of oxygen, toxic gases and VOCs in harsh industrial environments. It features a solid explosion and dust ignition-proof construction, meeting international safety certifications for use in Zone 1 and Zone 2 hazardous locations. The detector adopts a dual-wire wiring interface, which simplifies on-site installation and wiring, reducing construction difficulty and project cycle. Its digital sensor module supports hot-swappable replacement without on-site calibration, maintaining stable detection accuracy and lowering long-term maintenance costs. With an IP66 ingress protection rating, it can withstand severe environmental conditions including dust, moisture and water spray, ensuring reliable operation in outdoor and harsh indoor sites. A built-in LCD screen provides real-time concentration display, allowing operators to quickly obtain gas data on site. A key advantage is its high compatibility, as it can be directly interchanged with 3/4-wire 4–20mA detectors from other manufacturers, greatly lowering the cost and difficulty of system upgrades. It is widely applied in chemical engineering, metallurgy, environmental protection and other fields, providing stable and accurate monitoring for various non-combustible hazardous gases.

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Explosion-Proof Construction Zone 1 & Zone 2 certified, solid dust ignition-proof housing
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Dual-Wire Interface Simplified on-site installation, reduced wiring complexity
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Hot-Swappable Sensor Module No on-site calibration required during replacement
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IP66 Ingress Protection Dust and water spray resistant for harsh environments
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Built-In LCD Display Real-time concentration readout directly on site
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High Compatibility Direct interchange with 3/4-wire 4–20mA detectors from other brands

Detector Specification

Model XP3000
Measuring gas Oxygen / Toxic / VOC gases
Measuring method Electrochemical / Infrared / PID / Semiconductor
Measuring Range Depend on sensor type
Response time Depend on sensor type
Operation mode display Normal / Alarm / Trouble LED
Measuring value display LCD display
Power 24V DC nominal, 18 to 31V DC
Alarm signal output Light and sound alarm output, 50mA
Output signal HBUS / Analog 4-20mA
Relay output /
Conduit connection Standard: 2×M26×1.5P
Option: FPT3/4', NPT3/4''
Mounting type Wall / Pole / Ceiling mount
Operating temperature Infrared: -40°C ~ +70°C
Electrochemical: -20°C ~ +50°C
PID: -20°C ~ +55°C
Operating humidity 5 to 95% RH (Non-condensing)
Housing Material Aluminum alloy, Option: Stainless steel
Dimensions 172(W) × 161(H) × 79(D) mm
Explosion Proof Ex db IIC T6 Gb
Certification Refer to website

Sensor Specification

Sensor Type Measuring Gas Molecular Formula Measuring Range Operating Temperature Typical Life Response Time
Infrared Type Combustible gases / 3–100% LEL -40 ~ +70℃ 60 month <30sec / 90% scale
Carbon dioxide CO₂ 0 ~ 2% vol -40 ~ +70℃ 60 month <45sec / 90% scale
Nitrous oxide N₂O 0–1000 ppm -40 ~ +70℃ 60 month <45sec / 90% scale
Electrochemical Type Carbon Monoxide CO 0–50 ppm -20 ~ +50℃ 24 month <10sec / 90% scale
Hydrogen Sulfide H₂S 0–20 ppm -20 ~ +50℃ 24 month <12sec / 90% scale
Sulfur dioxide SO₂ 0–20 ppm -20 ~ +50℃ 24 month <10sec / 90% scale
Ammonia NH₃ 0–100 ppm -20 ~ +50℃ 24 month <50sec / 90% scale
Oxygen O₂ 0 ~ 30% vol -20 ~ +50℃ 24 month <15sec / 90% scale
Formaldehyde CH₂O 0–2 ppm -20 ~ +50℃ 24 month <15sec / 90% scale
Chlorine Cl₂ 0–5 ppm -20 ~ +50℃ 24 month <25sec / 90% scale
Bromine Br₂ 0–5 ppm -20 ~ +50℃ 24 month <60sec / 90% scale
Hydrogen Chloride HCl 0–15 ppm -20 ~ +50℃ 24 month <30sec / 90% scale
Hydrogen Fluoride HF 0–7 ppm -20 ~ +50℃ 18 month <30sec / 90% scale
Hydrogen Bromide HBr 0–10 ppm -20 ~ +50℃ 24 month <70sec / 90% scale
Hydrogen Cyanide HCN 0–3 ppm -20 ~ +50℃ 24 month <10sec / 90% scale
Nitrogen Dioxide NO₂ 0–20 ppm -20 ~ +50℃ 24 month <20sec / 90% scale
Nitric Oxide NO 0–20 ppm -20 ~ +50℃ 24 month <30sec / 90% scale
Silane SiH₄ 0–15 ppm -20 ~ +50℃ 24 month <60sec / 90% scale
Ethylene Oxide C₂H₄O 0–20 ppm -20 ~ +50℃ 24 month <25sec / 90% scale
Vinyl Chloride C₂H₃Cl 0–10 ppm -20 ~ +50℃ 24 month <90sec / 90% scale
Carbon Disulfide CS₂ 0–5 ppm -20 ~ +50℃ 24 month /
Acrylonitrile C₃H₃N 0–2 ppm -20 ~ +50℃ 24 month <30sec / 90% scale
Carbonyl Chloride (Phosgene) COCl₂ 0–1 ppm -20 ~ +50℃ 24 month <30sec / 90% scale
*Photoionization (PID) Type Volatile organic compounds VOCs 0–2000 ppm -40 ~ +60℃ 12 month <5sec / 90% scale
Semiconductor Type Organic combustible vapors / 0 ~ 2000 ppm -40 ~ +60℃ 36 month /
Freon and halogenated compounds / 0 ~ 2000 ppm -40 ~ +60℃ 36 month /

*The specific range of the PID sensor for detecting different gases needs to be determined according to different situations.

Sensor Features

Semiconductor Type High Sensitivity: Detects low-concentration gases with noticeable changes in electrical signals.
Fast Response: Rapid alteration of semiconductor electrical conductivity upon gas adsorption enables quick detection.
Broad-Spectrum: Detects most volatile organic compounds (VOC) vapors.
Long Lifespan & Cost-Effectiveness: Simple structure, low manufacturing cost, and stable long-term performance, making it suitable for cost-sensitive scenarios.
Infrared (IR) Type Mature Dual-Compensation Technology: Utilizes non-dispersive infrared (NDIR) with dual detectors (measurement/reference channels) to compensate for environmental interference, enhancing detection accuracy.
High Sensitivity & Stability: Detects gases based on their characteristic absorption of specific infrared wavelengths, unaffected by oxygen concentration.
No Poisoning Risk: No chemical reactions occur, preventing sensor degradation due to gas exposure.
Low Power Consumption: Suitable for long-term continuous monitoring.
Works in Oxygen-Free Environments: Operates without requiring oxygen participation.
Fast Response, Low Maintenance, Long Lifespan: Simple mechanical structure ensures minimal performance decay over time.
Electrochemical Type High Precision (ppm-Level): Detects extremely low concentrations of toxic gases (typically at ppm-level detection limits).
Linear Output: Concentration and signal exhibit a linear relationship, facilitating quantitative analysis.
High Selectivity: Designed with gas-specific electrode reactions, resisting cross-interference (e.g., CO-dedicated electrodes are minimally affected by hydrogen).
Stable Performance: Minimal long-term drift.
Photoionization (PID) Type Extremely High Precision (ppb~ppm-Level): Detects extremely low concentrations of VOCs.
Linear Output: Concentration and signal show a linear correlation, enabling precise measurements.
Fast Response: Instantaneous detection of signal changes when UV light excites gas molecules to produce ions.
Broad-Spectrum: Suitable for most volatile organic compounds (VOCs) (e.g., benzene series, halogenated hydrocarbons, alcohols, ketones, etc.).

Frequently Asked Questions (FAQ)

  • Q What types of gases can the XP3000 detect?
    The XP3000 is capable of detecting oxygen (O₂), a wide range of toxic gases (such as CO, H₂S, SO₂, NH₃, NO₂, HCN, Cl₂, and more), as well as volatile organic compounds (VOCs) through its PID sensor option. It supports Electrochemical, Infrared, PID, and Semiconductor sensor types to cover diverse gas detection requirements.
  • Q Is the XP3000 compatible with existing 4–20mA detector systems?
    Yes. One of the key advantages of the XP3000 is its high system compatibility. It can be directly interchanged with 3/4-wire 4–20mA detectors from other manufacturers, making system upgrades straightforward and cost-effective without requiring extensive rewiring or controller modifications.
  • Q Does replacing the sensor require professional calibration on-site?
    No. The XP3000 features a digital sensor module that supports hot-swappable replacement. Sensors can be exchanged without performing on-site calibration, which significantly reduces maintenance downtime and lowers the skill requirements for field service personnel.
  • Q What hazardous area classifications is the XP3000 certified for?
    The XP3000 holds an explosion-proof certification of Ex db IIC T6 Gb, which qualifies it for use in Zone 1 and Zone 2 hazardous locations. It meets international safety standards for environments where explosive gas atmospheres may be present, making it suitable for petrochemical plants, refineries, and similar facilities.
  • Q What is the ingress protection rating of the XP3000, and can it be used outdoors?
    The XP3000 carries an IP66 ingress protection rating, meaning it is fully protected against dust ingress and can withstand powerful water jets. This makes it well-suited for outdoor installations and demanding indoor environments such as chemical plants, metallurgical facilities, and wastewater treatment sites.
  • Q What are the available mounting options and power requirements for the XP3000?
    The XP3000 supports wall mount, pole mount, and ceiling mount configurations to suit various installation scenarios. It operates on a 24V DC nominal supply (18–31V DC range), and the conduit connection is standard 2×M26×1.5P, with optional FPT3/4' or NPT3/4'' connections available.